Heat Exchangers
At InKorr, we engineer and supply a diverse range of high-performance heat exchangers, designed to meet the unique thermal requirements of modern industrial systems. Whether your application involves heating, cooling, condensation, or evaporation, we optimise our solutions for maximum heat transfer, energy efficiency, and long-term reliability. We select or customise every unit we deliver based on factors such as fluid type, flow rate, temperature range, and spatial constraints.
We offer extensive expertise across all major types, including plate, shell and tube, spiral, and specialised models for corrosive or high-pressure environments. This broad capability allows us to serve clients in sectors as varied as HVAC, food processing, power generation, chemical production, and heavy industry. Regardless of your industry, we’re here to help you optimise your thermal systems for performance and cost-effectiveness.
Explore our full range online or speak with our engineering team here to find the right solution for your needs.
What is a Heat Exchanger?
A heat exchanger is a specialised device that transfers thermal energy between two fluids, typically liquids or gases, without allowing them to mix. This separation is essential, as it plays a crucial role in processes that must avoid contamination or involve fluids operating at different pressures. In addition, heat exchangers are fundamental components in countless systems, playing a vital role in regulating temperatures, improving energy efficiency, and ensuring safe, stable operation.
Many industrial sectors use heat exchangers. In power generation, they help convert steam into usable energy, in HVAC systems, they regulate indoor temperatures efficiently, and in the food and beverage industry, they ensure safe pasteurisation and refrigeration. They contribute not only to operational effectiveness but also to reducing energy waste and minimising environmental impact through heat recovery and reuse.
At InKorr, we understand that no two industrial processes are the same. That’s why we offer a comprehensive range of solutions to accommodate different fluids, temperatures, pressures, flow rates, and space limitations. Our solutions include everything from compact brazed plate units to rugged shell and tube units, as well as highly specialised models like graphite heat units, spiral heat units, and direct steam injection heaters.
Our Heat Exchanger Types
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Shell and Tube Heat Exchangers
Brazed Plate Heat Exchangers
Engineers design brazed plate heat exchangers to be compact and lightweight, making them ideal for installations with limited space. These exchangers suit high-pressure applications involving both gas and liquid mediums. Constructed from stainless steel and brazed, these units offer robust performance and long-term reliability. Their efficient design makes them a preferred choice in HVAC systems, refrigeration setups, and pressure-based fluid handling environments.
Gasketed & Semi-Welded Plate Heat Exchangers
Gasketed and semi-welded plate units are designed for ease of maintenance and operational flexibility. Their modular construction allows for simple disassembly, which facilitates cleaning and service. Engineers recommend these models for applications that require close temperature approaches or involve fluids with solids or a high risk of fouling. InKorr technicians can assist with PHE servicing and repairs, preventative maintenance, as well as failure analysis.
Welded Plate Heat Exchangers
Welded plate heat exchangers are engineered to handle extreme operating conditions without the need for gaskets. Specifically, their design combines the efficiency of plate heat exchangers with the durability of a fully welded construction, making them ideal for high-pressure and high-temperature environments. As a result, engineers commonly deploy these units in the oil and gas, chemical processing, and other heavy industrial sectors where reliability is critical.
Shell and Tube Heat Exchangers
Standard Shell & Tube Heat Exchangers
Standard shell and tube units offer a cost-effective solution with short lead times, making them a practical choice for many industrial processes. Many industries choose these units for general-purpose cooling applications, such as oil cooling, where reliability and simplicity matter most.
Engineered Shell & Tube Heat Exchangers
For more demanding applications, InKorr provides fully engineered shell and tube systems tailored to meet international standards. These custom-built units are manufactured using a wide range of materials, from stainless steel to exotic alloys, allowing them to perform in corrosive or high-pressure environments. They are especially suitable for use in chemical processing, marine operations, and other heavy industrial applications.
Corrugated Tube Heat Exchangers
Corrugated tube units enhance thermal performance through increased turbulence, which significantly improves heat transfer efficiency. This design also allows them to handle tough operational conditions, including the transfer of fluids containing particulates or fibres, making them ideal for challenging processing environments.
Specialised Heat Exchangers and Thermal Equipment
Graphite and Non-Metallic Heat Exchangers
In highly corrosive environments such as chemical processing and mining, graphite and non-metallic units provide a durable and chemically resistant solution. InKorr is the only service facility in Australia that provides repairs and service maintenance for your graphite equipment.
Pick Heaters (Direct Steam Injection)
Pick heaters offer instantaneous heating through direct steam injection, delivering 100% energy absorption for unmatched efficiency. These systems are highly economical, requiring minimal maintenance while significantly reducing energy consumption. They are an excellent choice for industries where rapid and efficient heating is crucial.
Crossflow Welded Plate Heat Exchangers
Engineers design crossflow welded plate units for applications involving fibrous or particulate-laden fluids. The large plate gaps prevent clogging, and technicians can easily disassemble the units for routine servicing and cleaning. Consequently, they are ideal for industries dealing with challenging or dirty process streams.
Other Solutions
Spiral Heat Exchangers
Spiral units are specifically designed for high-fouling applications. Their single-channel flow design not only enhances heat transfer efficiency but also naturally encourages a self-cleaning action. This reduces maintenance requirements and ensures consistent performance, even when processing fluids prone to fouling or containing solid contaminants.
Shell & Plate Heat Exchangers
Shell and plate units combine the compact, high-efficiency design of plate systems with the robustness of shell and tube systems. This hybrid construction makes them particularly suitable for phase change processes such as evaporation and condensation, offering flexibility and durability in demanding conditions.
Air Coolers
Air coolers provide a cost-effective solution for cooling in environments where water supply is limited or unavailable. Available in both induced and forced draft configurations, these systems offer reliable and efficient cooling for a wide range of industrial applications.
Industry Applications
InKorr provides heat exchanger solutions to a wide range of industries where thermal efficiency and reliability are critical. Our systems are engineered to suit diverse operating conditions and industry-specific requirements.
For example, in chemical processing, our corrosion-resistant units handle aggressive fluids and high-pressure processes. Meanwhile, for HVAC and refrigeration, we offer compact, energy-efficient models ideal for temperature control in commercial systems.
Additionally, the power and energy sector benefits from our high-performance exchangers for turbine cooling and waste heat recovery. Similarly, in mining and resources, our durable equipment manages abrasive, high-solid fluids in demanding environments.
Furthermore, for food and beverage, we supply hygienic, cleanable designs suitable for pasteurisation and process heating. Lastly, in water and wastewater applications, our systems support heat recovery and sludge treatment, even in corrosive and fouling conditions.
Heat Exchangers FAQ:
Why Choose InKorr?
What sets InKorr apart is our commitment to customer support and aftersales service. From commissioning and maintenance to repairs and performance optimisation, our technicians are with you every step of the way. We provide a rapid turnaround on servicing and product delivery across the country, minimising downtime and keeping your operations moving.
And with our enhanced diagnostic testing and automated transparent reporting system, you can be sure your equipment will be well maintained. We don’t just sell equipment, we provide solutions that enhance productivity, reduce energy consumption, and support growth.