InKorr Pty Ltd
InKorr Pty Ltd
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    • Home
    • About Us
      • Our Team
      • Our Partners
    • Products
      • Heat Transfer
      • Valves and Piping
      • Pressure Vessels
      • System Packages
    • Services
      • Heat Exchangers
      • Graphite Equipment
      • Glass Lined Vessels
    • Contact Us

  • Home
  • About Us
  • Products
  • Services
  • Contact Us

Pick Heaters - Direct Steam Injection (DSI)

Most heat exchangers operate on the principles of indirect heat transfer from one fluid to another across one or more interfaces to prevent cross mixing or contamination. Unfortunately, whether the interface is a thin plate, tube, or other types of surfaces, there will always be energy losses which can often results in high fuel costs for steam heaters. By injecting steam directly into the liquid stream, Pick Heaters DSI delivers 100% of the steam energy to heat the liquid. The results is greater energy efficiency and lower fuel costs. Additionally, the well-established design of our DSI's operates at low noise levels, generates minimum pressure drop in the liquid stream, and eliminates excessive vibrations and steam hammer. With countless applications in the food processing, chemical, pharmaceutical, pulp & paper, energy, and many other industries, there could be a huge potential for cost savings within your operation. 

More Information

For more information about our direct steam injectors, download our brochure. 

VIEW BROCHURE

Advantages of our Product

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Energy Efficient

When compared to Tank Steam Sparging, Indirect Shell & Tube, or Plate Heat Exchangers, Pick Direct Steam Injection Heaters can cut fuel costs dramatically – up to 28% – because 100% of the available energy from the steam is instantly absorbed by the liquid. We can conduct a energy comparison study for you!

Exceptional Temperature Control

Accurate temperature control throughout the entire operating range conserves energy and assures product quality. The Pick Heaters DSI adapts quickly to process load changes and can maintain precise temperature control to within 1°C. 

Complete Mixing in Heater Body

With Pick Heaters DSI, there is no need for straight run discharge piping before or after the heater as required by high velocity steam eductors. 

Capital Costs Savings

When compared to conventional heat exchangers, DSI heaters take up only a fraction of the space. No matter what your plant size or floor space constraints are, there's always room for a Pick Heater. The DSI also deliver an unlimited supply of hot water on demand, thus eliminating the need for large storage tanks. 

Low Maintenance Costs

The DSI has only one moving part, which can be inspected quickly and easily. Replacement parts are low cost as compared to expensive internal trim in high velocity steam eductor heaters and heat exchanger tube bundles or gasketed plates. 

Design Conditions

  • A number of heater designs for various applications such as constant flow heater, variable flow heater, starch cooker, sanitary heater, and custom fabricated heater.
  • Can be delivered as standalone heaters or in a completed skid system (with steam valve, temperature controller, etc).
  • Standard steam flow rates from 300 kg/hr to 22,600 kg/hr.
  • Standard liquid flow rates up to 3000 GPM.
  • Liquid stream connections from 1/2" to 12".
  • Threaded (up to 4") and flanged connections.
  • Available in carbon steel, stainless steel, cast iron, or special alloys on request.

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Numerous Applications and Examples

Food Processing

  • Plant Sanitation
  • Pasteurising
  • In-Line Product Cooking/Heating
  • Confectionery/Starch Cooking
  • Heating Jacket Kettles
  • Atmospheric Retort
  • Clean-In-Place
  • Nitrogen Gas Injection
  • Hot Water for Cleaning & General Use


Chemical & Pharmaceutical

  • Heating for Reactors
  • Jacketed Vessels Heating
  • CIP - Cleaning and Sanitizing
  • Brackish Water Heater
  • Bio-Inactivation System
  • Bio-Kill System
  • Bio-Waste Inactivation

 Pulp and Paper

  • Paper Machine Showers
  • Felt Showers
  • Pulper Filling
  • Green Liquor Heating
  • Brown Stock Washing
  • Lime Mud Filter Showers
  • Starch Cooking


Energy and Power

  • Boiler Feed Water
  • Reverse Osmosis
  • Flue Gas Desulphurization
  • Regeneration of Resin Beds
  • Desuperheating of Steam


Other Process Industries

  • Tank Car Cleaning
  • Anaerobic Treatment of Organic Waste
  • Condensate Mixing
  • Waste Grease Processing
  • Warm Water for Ethanol Plant Start-Up
  • Steel Mill Applications
  • and many more...

InKorr Pty Ltd

Unit 12, 103 Lewis Road, Knoxfield, VIC 3180, AUSTRALIA

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